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TIJ Printhead Customization

TIJ Printhead Customization

Introduction

One of Bentsai's main areas of expertise is the research, design, development of manufacturing processes, and industrial application of thermal inkjet printheads that utilize microfluidics MEMS technology. Bentsai places a strong emphasis on the research and development of cutting-edge thermal printhead chips while continuously advancing their technological capabilities. At the same time, Bentsai is dedicated to collaborating with thermal inkjet printer developers for industrial applications, thereby contributing to the growth and progress of the industry.

TIJ Printhead Customization

Customization Solutions 

We offer customized TIJ thermal inkjet printheads for office inkjet printers, industrial inkjet printers, and inkjet printers for specialized industries. The printhead can be tailored to the user's requirements, including nozzle size, nozzle arrangement, and more, to ensure a high-quality and clear printing result. Customized customers have the flexibility to personalize the performance and parameters of the ink cartridge based on their specific needs and printing requirements. Additionally, customers can adjust ink color, capacity, and other characteristics to meet various printing needs.


Interested in our customization service for thermal  inkjet printheads? Please send an email to info@bentsai.com immediately to let us know your requirements and to learn more about the further information.

TIJ Printhead Customization

Technology Introduction

Bentsai printheads utilize drop-on-demand thermal inkjet technology based on MEMS . This enables us to utilize semiconductor microfabrication techniques to etch microfluidic structures onto chip surfaces. These microfluidic structures are integrated and encapsulated to form a multifunctional microfluidic chip. By controlling the chip, we can utilize multiple pulse signals to achieve precise microfluidic jetting. This results in high-speed, uniform, and reliable printing, with a long lifespan and low cost.

TIJ Printhead Customization

Technology Introduction

Bentsai has developed and imported more than 90 sets of high-precision equipments and has successfully built a MEMS production line for thermal inkjet printhead chips, covering the entire process from wafer design to finished inkjet printheads manufacturing. Inkjet printheads are classified as high-end semiconductor equipment in the manufacturing industry, known for their high precision and cost. Bentsai team has achieved a significant breakthrough in microfluidic MEMS process technology, reducing the costs inkjet printing equipment developers.

   Datasheet for TIJ Printhead Customization

   Specifications   Description   Standard   Customized
   Product Model
   BC800   Definable
   Color    Mono   C/M/Y/K
   Nozzle Numbers   Nozzle Numbers*Nozzle       Rows*Color Numbers   150*2*1   300*2*4 Defined by specification sheet
   PADs   Number of Contacting Pads   52   Defined by specification sheet
   Resolution (DPI)    Single Row Resolution* Number of Rows   300*2   75DPI-1200DPI
   Nozzle Spacing (um)   Distance Between Nozzles   84.6   42.3 (Minimum)
    Nozzle Diameter (um)   Nozzle Diameter   28   9~30
   Ink Droplet Size (pl)   Single Inkdroplet Size   33   Defined by specification sheet
   Print Height (mm)   Max. Print Height   12.7   8~25.4
   Chip Lengt (mm)     15.1   Defined by specification sheet
    Chip Width (mm)
   6.9   Defined by specification sheet
   Printhead Dimension (mm)   Printhead Size (including flexible cable)   60*17   Defined by specification sheet
   Cartridge Size L*W*H (mm)
   92*70*19.3   Defined by specification sheet
   Ink Weight(g)
   68   Defined by specification sheet
   Ink Volume(ml)   Ink Capacity   42   Defined by specification sheet
   Ink Throw Distance(mm)   Distance between print nozzles and object   <5mm   <5mm
   Ink  Container
   Ink bag   Ink bag/Sponge
   Ink Compatibility

   Water based

   Solvent

   Water based

   Solvent

   Voltage and Pulse(V/us)   Voltage should match the ink type

   Solvent:Votage 9.3V   Pulse:2.0us

   Water based:11.8V  Pluse: 2.0us

   9V~12V

   2.0us~2.2us

   Ink Jetting Frequency ( single nozzle)
   15~18KHZ   15~18KHZ

Printing Capacity of water based ink cartridge ( varies on printer parameters setting)

   Working Temperature & Humidity

    Best 5°C -to 35°C

   Humidty10%-80%RH

   Best 5°C -to 35°C

   Humidty10%-80%RH

   Storage Temperature & Humidity

   Temperature-40°C - 60°C

    Humidity10%-80%RH

   Temperature-40°C - 60°C

    Humidity10%-80%RH

   Standard Printing Speed (ISO)ppm
   14 ppm   14 ppm
   Ppm
   16 ppm   16 ppm
   Test Method(A4 5% Coverage)
   Approximately 930 pages   Approximately 930 pages